ISO 9001 Consulting – Try This Risk Management Strategy To Improve Your Management System
23 March 2012The Problem: With How Consultants Implement ISO 9001 Quality Management Systems
ISO 9001 is a business management system that specifies generic controls for the various processes within an organization. Businesses will identify its processes under specific categories such as operational processes, support processes and outsourced processes. Collectively the controls used over these processes will make up their quality management system (QMS). Many ISO 9001 Consultants and organizations implement QMS process controls in a very superficial manner resulting in a system that does not generate any value to the organization and therefore results in little or no benefits to the organization. The main reason they got certification was to satisfy a customer contractual requirement.
ISO 9001, when implemented the right way can produce far more beneficial results. Effective risk management control over each QMS process and the interaction between processes can result in hugh improvements in an organizations productivity and bottom line.
The Solution: How To Go About Implementing A Risk Management Strategy
A process generally has inputs, outputs and value-adding activity. Each of these process characteristics use various resources. These resources include manpower, materials, machinery and equipment, facility and environment, methods, management, etc.. All of these resources are subject to variation and therefore present various degrees of risk in their usage.
An organization must identify the nature and degree of risk and implement appropriate controls over these risks. There are many risk analysis and problem-solving solving tools and software available such as fish-bone analysis and FMEA’s (Failure Mode and Risks Analysis) to perform this risk analysis. Use of such tools is whole new topic best left for a different article..
Listed below are some of the controls an organization should consider for each of the resources used in any QMS process.
Materials
- Inventory management
- Inspections & Tests
- Standards & Specifications
- Supplier Management
- Identification & Traceability
- Turnover & Preservation
Machine
- Capability, capacity and & technology
- Engineering & support
- Inspection, measuring & test equipment
- Tools, dies & fixtures
- Maintenance & supplies
- Equipment layout
Manpower
- Skills, knowledge & experience
- Training
- Responsibility & Authority
- Empowerment, Motivation & Morale
- Adequate staffing
- Health & Safety
Mileu/Environment
- Building & facilities
- Environment controls
- HVAC and other utilities
- Housekeeping, health & safety
- Lighting, air quality & noise
- Contingency/emergency measures
Methods
- Systems & Procedures
- Inspection & Tests
- Quality Plans & Checklists
- Work Instructions
- Bill of manufacture/assembly
- Technology/automation/robotics
- operational and administrative software
- Process flowcharts
- FMEA’s & process controls
- Drawings & blueprints
Measurement
- Objectives/tracking/review/improvement
- Standards/codes/regulations
- Specifications/tolerances/criteria/tolerances
- Operational data/statistics/SPC
- Efficiency & effectiveness
- Customer Satisfaction
- Bench-marking
Management
- Leadership & Planning
- Policies & Objectives
- Commitment & involvement
- Organization & resources
- Follow-up & review
- Communication
How To Use These QMS Process Variable
- Determine which of these resources variables apply to each process identified in your QMS.
- Review the list of controls above and determine what combination of controls would best apply to each specific risk.
- Implement the controls you have identified and verify their effectiveness.
- Consider using a business management consultant to perform these steps.
If you enjoyed reading this article and want to learn more about implementing effective business management systems, then I invite you to visit our web site ISO 9001 Consulting, for tons of free information and tools on quality and other business management systems.
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