Posts Tagged ‘ Industrial ’

Industrial shredders are conveyor fed shredders designed for higher volumes applications. Instead of feeding sheets into a slot, your just toss piles of sheets on to the conveyor and the conveyor feeds the piles of paper into large, hardened steel cutting heads. Industrial shredders can work as stand alone units or with integrated balers. This article is designed to answer some of the most commonly asked questions concerning Industrial shredders.

Is an industrial shredder right for my company?

Industrial shredders allow you to do for yourself what you normally hire a shredding service to do, which is to reduce the cost of shredding by consolidating the shredding of numerous employees, using a high capacity shredder. This allows the bulk of shredding to be done by one, lower cost employee (lower as compared to your expensive office workers, administrators and even managers) and therefore reduce the overall cost of shredding. You can begin to cost justify an industrial shredder at about 500 pounds of shredding per week. The more shredding your company does, the more cost effective an industrial shredder becomes.

How much can an industrial shredder shred per hour?

Industrial shredders can shred from 750 to about 2,250 pounds of paper per hour, depending on the cut type. Seven hundred fifty pounds of paper would be about 15 large file boxes of paper, file folders, mail and other items commonly shredded. Each file box will typically weigh about 50 pound when full, so 2,250 pounds would be about 45 large file boxes.

How can I estimate how much shredding my company does?

One method is by number of employees. The average office worker in the US shreds about 50 sheets of paper per day. This includes self generated documents, incoming mail and items purged from filing cabinets. This translates into about 2.5 pounds of shredding per employee, per week. So a typical company with 250 office workers on site will probably shred about 625 pounds per week. Another method is to count the number of shred boxes and bins in use and multiply as appropriate by the capacity of each type of box or bin. The most common shred box sizes are the 36″ and 27″ boxes which hold 65 and 45 pounds of paper respectively. The most popular bin sizes are the 92 and 64 gallon bins which hold 350 and 250 pounds respectively.

Is it less expensive to use an industrial shredder, or to hire a shredding service?

Your price from a shredding service will depend on a few factors:

Your shredding volume, the higher the volume, the lower the unit cost. The security level of the shredding that you desire. The higher the security level, the longer it takes to shred. The logistics of your facility (this determines how long it will take the driver to walk around and empty all the bins.) How often do you want your shred bins emptied? More visits mean a higher price. Does your shred service provide the shred boxes and shred bins free of charge? Do you want on-site or plant based shredding?

Shredding services will typically price by the bin (sometimes called by the tip) or they will charge by the minute/hour. Some services also charge for pick-up (also called visit chargesÂ?). There may also be unanticipated costs such as fuel surcharges when fuel prices go up. Prices are also affected by the after market price the shredding service can get for the paper they sell to recycling companies. You’ll probably find that the going price of shredding services will equate to about twenty to twenty-five cents per pound although few if any shredding service will actually quote a “per pound” price. High volumes may equate to as low as ten cents per pound and lower volumes can equate to as much as forty cents per pound.Your cost to shred in-house with an industrial shredder will also depend on three factors:

The hourly labor rate of the person you designate to do the shredding. The purchase price or monthly lease, maintenance cost, capacity, and projected life span of your shredder Overhead costs such as collection (emptying the bins), shredder bags, shredder oil and maintenance.

Fortunately, all of these costs are easily anticipated and can be controlled with an effective security plan. The operative point is that by installing your own industrial shredder, buying your own bins and developing your own plan, you are essentially employing the same logic and economy of scale that the shredding service uses and you keep the savings.

What do I need, to put my own in-house shredding plan together?

There are a few things you will need to arrange:

Does your facility have the space for an in-house industrial shredder? You will need: Space for the shredder (shredder footprint plus about 3-4 feet all around) Space to stage about one weeks worth of material to shred, you can fit 2,000 lbs on one pallet Space for the bagged (or baled) shredded material, bagged material will need 2x the space of the unshredded material and baled material will be about a 1:1 ratio. Does your facility have, or can you install adequate power at the location where shredding will take place. You will need 220V, 3-phase, 30 or 50 amp, 60 cycle power. You will need to purchase shred boxes and/or bins and wheeled carts to transport the material from the boxes and bins to the shredder. Shred boxes and bins are inexpensive and long lasting. There are several quality manufacturers.

What are some of the elements that my plan should contain?

The first thing you need to do is take a look at your company’s organizational structure and divide the various departments into high, medium and low security zones: High Security Zones are areas of the company where very sensitive documents are commonly produced. Most companies will consider areas such as payroll, human resources, the executive suite and research & development as high security zones. Medium Security Zones are areas where documents are produced that while they may not represent a compliance risk, they could be competitively sensitive or provide confidential financial information. Common medium security zones are sales & marketing departments, advertising and accounting. Low Security Zones would be any other department. Your second step will to determine the best shredding solution by zone. You need to consider the number of employees in that zone and the logistics of the zone. For each zone determine if it is best served by having it’s own shredder in the zone, a shred box to serve small numbers of people or a shred bin to serve larger numbers of people. Be generous in the number of shred boxes and bins, they are inexpensive, almost never have to be replaced and they make your plan more convenient, thus more likely to be effective. Your plan should provide details about how often bins need to be emptied and shredded in each zone. High security areas may need to have their bins emptied and shredded on a daily basis. Medium and low security zones may need to be serviced only once or twice per week. Whatever the case, every box, bin and shredder in your facility should be included in your plan. For the sake of efficiency, it’s a good idea to have the same person who empties boxes and bins replace bags in office shredders and oil the shredders on a regular basis. This will keep your shredders running better for a longer period of time.

How many shred boxes, bins and shredders will I need?

Logistics will play a significant role in this decision because in addition to considering the number of employees that will be serviced by a box, bin or shredder, you need to consider access. You also need to consider the probability of a given department to produce documents that should be shredded. These things considered, here are a few very general guidelines:

One Office Shredder: Shreds 8 to 12 sheets at 15′ to 30′ per minute. Serves up to 10 employees One Departmental Shredder Shreds 12 to 50 sheets at 20′ to 50′ per minute. Serves up to 40 employees One Industrial Shredder Shreds 750 to 2,250 pounds per hour. Serves up to 1,000 employees but possibly more depending on logistics of facility and frequency of shredding. One 27″ Shred Box Holds up to 45lbs and serves up to six employees. One 36″ Shred Box Holds up to 65lbs and serves up to 13 employees. One 65 Gallon Shred Bin Holds up to 250lbs and serves up to 50 employees. One 92 Gallon Shred Bin Holds up to 350lbs and serves up to 70 employees.

Jeff McRitchie is the director of Marketing for MyBinding.com He has written more than five hundred articles on topics related to binding machines, binding supplies, laminators, paper shredders and paper handling equipment. MyBinding carries a huge selection of Paper Shredders from a variety of manufacturers. However, if you are looking for an Industrial Paper Shredder we highly recommend the Intimus brand of Industrial Paper Shredders. In timus makes some of the highest quality, most reliable Industrial paper shredders available on the market and MyBinding is proud to be a full line Intimus paper shredder dealer.

Northen Industrial Co. is an engineering distributor of plastic and fiberglass fans and blowers for industry applications where aggressive media must be moved. Plastic fans include polypropelene, PVC, PVDF, fire retardant and UV resistant PPs.

Applications for Corrosion and Chemical Resistant Fans include:

* University, Medical Research, Defence Labs, Fume Hoods OEMs, Pharmaceutical Labs
 
  On most campuses there is a certain number of fume hoods that are used for various acids testing to break down materials for analysis. HCl and Perchloric Acid are the ones used most commonly. Fume hoods and Chemical resistant fans are needed.

* High Technology Semiconductors, PCBs, and Photonics

  Chip makers use acids to clean metal before they mount thin film on the metal upon which they lay circuitry.

* Printed Circuit Board Industry

  FRP fans are frequenly used for clean rooms.

* Waste water and Sewage Treatment Plants

  Hydrogen Sulfide builds up (H2S) in sewage plant facilities and causes an odor problem that has to be treated. Depending on the size of these stations corrosion resistant fans are needed. This gas can also be very volatile and will require explosion proof motor and static grounding of the fan housing by graphite impregnation that Northen Industrial Co. can provide too.

* Salt Air and High Humidity Environments

  Any facility near the salt air is also a good place for plastic fans and the humidity will eat through metal fans.

* Steel and Wire Manufacturing

  As the steel comes in and sits at these plants impurities and scale develop on the steel or the wire that needs to be cleaned off before the wire or steel can be properly worked with. Acid baths are needed for this and the corrosive fumes coming off these aced baths are highly corrosive…

* Stainless Steel and other Metal Production Facilities

  In tha annealing and Pickling process acid baths are used to strip scale off the steel after the annealing process that smoothed out grain patterns that may have formed during the annealing process. Later on acids are used again to support oxidation.

* Chemical and Petrochemical Industries

* Jet Engine and Power Plant Turbine Manufacturing or Servicing

  Molted Salt tanks are often used here to descale metals coming out of hot furnaces. Pickling and cleaning of titanium which is used in Jet engine parts also utilize acid baths as does nickel plating.

* Electroplating and Metal Finishing

  These industries use fiberglass fans and fume scrubbers.

* Scrubber OEMs and Designers
 
  FRP fans are standard components in fiberglass srubber designs.

* Industrial Galvanizers

* Printing Press Service Shops

* Chromatography

* Food Processing

  Often in the food processing industry they wash equipment down with acids and other corrosives. Also they use fans for the humidity that builds up from the drying process of foods.

* Pulp and Paper Industry

  Pulp and paper manufacturers are very wide users of fiberglass and other plastics fans for their boilers, exhaust and filtration systems.

Northen Industrial fans are the finest quality blowers available for efficient movement of corrosive, humid, or polluted air, gases, and fumes. These fire-retardant and corrosion-resistant plastic fans are specially designed and especially suited for hostile applications where coated metal blowers typically corrode. Northen Industrial fans are proven thoughout the world and clearly recognized for superior quality, reliability, and efficiency.

High-efficiency impellers result in low power consumption, operating costs, and quieter operation. All metal hardware is completely sealed from exposure to corrosion by incapsulating into FRP or plastic; the steel support frame and motor base are powder coated with a corrosion-resistant finish. In addition to being highly resistant to chemical corrosion, PP fans are self-extinguishing and will not support combustion.

Northern Industrial fiberglass fans housings are manufactured from premium grade, fire resistant resins that provide excellent corrosion resistance in most chemical environments. Northen Industrial FRP impellers are made of premium vinyester that combines corrosion resistance with structural integrity under the stress of rotation.

Tough applications mean tough fans and blowers by Northen Industrial Co. Northen Industrial is a world wide distributor of industrial process ans OEM fans and blowers, as well as fan / blower components; including high pressure blowers, high temperature fans, spark resistant and explosion proof ventilators, tubeaxial and vaneaxial high pressure ventilators. Northen Industrial also does existing fans and blowers repairs, re-build, as well as dynamical wheels balancing.

For additional information please refer to http://northernindustrialsupplycompany.com/index.html.

Oleg Cthetchel
Ventilation Engineer
Northen Industrial Co.
http://northernindustrialsupplycompany.com/products/index.html
http://northernindustrialsupplycompany.com/products/industrialfan_blowers.html

Oleg Cthetchel
Ventilation Engineer
Northen Industrial Co.

http://northernindustrialsupplycompany.com/products/index.html

http://northernindustrialsupplycompany.com/products/industrialfan_blowers.html

Industrial Sewing Machines – A Brief History from www.valesew.co.uk

Sewing has been around for many years. Bone needles were discovered from as long ago as the Ice age. It wasn’t until the last 200 years and the advent of the Industrial Revolution that sewing using a machine came about.

Industrial sewing machines were a turning point in the history of the industrial age. Industrial sewing machines changed the way clothing was made and also more importantly the speed in which garments could be produced.

The industrial sewing machine changed the way a whole industry operated. It increased the speed of production which couldn’t be matched by hand. Industrial sewing machines as early as the 1900s had zig-zag stitching and used a swing needle. These features would not appear in the home sewing machines until much later.

The industrial sewing machines origins stem from England, France and also the United States of America. Many countries can claim to have a hand in the development of one of the most vital pieces of equipment that is used world wide. The truth is that lots of countries do all play a role in the advancements of the industrial sewing machine. The first patent for an industrial sewing machine was in 1790 by a man called Thomas Saint. This sewing machine would allow leather and canvas to be stitched. Like many early industrial sewing machines that followed this machine copied the action of the human arm when sewing. It wasn’t until 1807 when a new innovation by two Englishman, William and Edward Chapman saw an industrial sewing machine with the eye of the needle at the bottom of the needle and not at the top.

Industrial sewing machines were becoming so good at their job that they started to require less people in the industrial factories where these sewing machines were being used. A patent by the Frenchman, Bartheleémy Thimmonier’s, increased production of the French Armies uniform. As a result over 160 tailors were not required so they rioted, destroying all the machines and almost killing Thimmonier in the process. The patent he produced allowed for a industrial sewing machine to cross stitch using a curved needle.

In 1834, Walter Hunt an American, created an industrial sewing machine that produced a locked stitch from underneath the machine with a second thread. Hunt is also credited with inventing the safety pin. This industrial sewing machine design was however never patented. It was down to a fellow American Elias Howe who got credit for the invention of the sewing machine. In 1846 he designed and patented a machine which he made, while a friend helped him financially, so he could concentrate all his efforts on the industrial sewing machine. Howe tried to market his machine in England but on his arrival back to the United States in 1849 he realised that his machine had been copied by others. He sought financial backing and took the companies who copied his ideas to court. It wasn’t until 1854 that he won his cases, which turned out to be a landmark case in the history of patent law.

Howe’s main competitor to his machines was a man names Isaac M Singer. Singer’s industrial sewing machine design received a patent in 1851. The main difference between this machine and the other industrial sewing machines was that it had a arm which overhung a flat table and dropped the needle down. This allowed stitching from any direction.

With so many patents being made towards industrial sewing machines during the 1850′s Howe and Singer decided to create a “Patent Pool” along with two other manufacturers. Due to the 1860s when the civil war had broken out production of huge orders of civil war uniforms were required. This drove demand for industrial sewing machines and lead to Howe and Singer becoming the first millionaire inventors.

The Design and Production of the Industrial Sewing Machine

Industrial sewing machines require a large sturdy frame usually made from iron or strong steel. A variety of different metals could be used to produce the actual sewing machine fittings. The main criteria being that the parts are durable enough to last long enough as industrial sewing machines are used for long hours and as a result the parts need to be strong enough to take this demand.

Industrial sewing machines are often designed with a single function in mind unlike home sewing machines. The industrial variety of the sewing machines are much heavier than the home version of the sewing machine due to the parts used in them which was discussed earlier.

A companies requirements are often very different. The machine they may require could be specific to what they produce. It is often important to get a specialist to see which type of industrial sewing machine would fulfil their requirements.

For more information on how Vale Sew www.valesew.co.uk can help with your industrial sewing machine queries please do not hesitate to contact us.

I work for www.e-titans.com

Purchasing industrial transmissions for off-road and marine purposes can be a costly exercise for many companies. An option worthy of consideration is whether to buy a brand new industrial transmission or a rebuilt industrial transmission.


Buying a rebuilt industrial transmission is a viable way of acquiring quality industrial transmissions for less than the cost of new industrial transmissions. To ensure that your rebuilt transmission will perform just as well as a new one, and to maximum value for money, there are three key things to look for in a company when purchasing.


1. Custom vs Assembly Line Rebuilding Processes


Custom built — the very phrase denounces mass production and gives the impression of higher quality. But is a custom rebuilt process going to produce a better quality rebuilt industrial transmission than an assembly line process? The short answer, not surprisingly, is yes — a custom rebuilt transmission will generally have a longer lifespan.


One of the key reasons that custom rebuilding increases an industrial transmissions’ life span is because each transmission is rebuilt individually. This means that the rebuilding process can be adjusted to the individual requirements of each transmission. This in turn reduces the occurrence of flaws that would otherwise be missed by assembly line processes.


2. Quality Control


Quality control is an absolutely vital component of any remanufacturing process. The remanufacturing company that you purchase your transmission from should have a clearly stated commitment to quality control.


A good rebuilt industrial transmission will have been broken down to its components. Each individual component should then be cleaned using industrial-grade methods to remove problem-causing debris. The remanufacture specialists should then go through each component with a fine tooth comb to ensure that no debris is left in the parts. The rebuilding of the industrial transmissions should only commence after all components have passed quality control.


3. Testing Through A Work Cycle


Test, test, then test again. This should be the motto of all good remanufacturing companies. When selecting a rebuilt transmission investigate the testing processes that it’s subjected to in its remanufacturing. A good industrial transmissions remanufacture will have put in place rigorous testing methods using a Dynamometer. A Dynamometer is a device that places load on a mechanical device to measure its force output as an indicator of performance.


Specific to the remanufacturing industry, the Dynamometer should take the rebuilt transmission through what is called an in-vehicle work cycle. This work cycle should simulate the conditions under which the rebuilt transmission will work in the real world, and test its performance.


In addition to testing, every rebuilt industrial transmission should have a failure analysis report available for inspection before purchasing. The failure analysis report should be prepared by a qualified remanufacture engineer and contain information on how to prevent components from failing prematurely. Reading through the failure analysis report and following its recommendations will help you get the maximum performance from your rebuilt industrial transmission and also help to extending the lifespan of the transmission.

Christine O’Kelly is an expert on industrial transmissions and an author for Dealers Transmission Exchange, a leading remanufacture of rebuilt industrial transmissions.